KAY ARCHTOP RESTORED FROM OLD CUSTOM JOB
-- PICKUP ADDED
The goal of this project was to restore
this guitar to as close to original as
possible and add a jazz-style pickup.
This 60's - vintage archtop Kay guitar
had been mod- ified to allow for 8
strings - some raised drone strings.  
The headstock had been fitted with two
extra machines and the nut and bridge
both had raised portions.  The neck had
become unplayable over time as well.
Step one, shown at right, was to mill and
crown and polish the frets, remove and
clean years of rust and corrosion off all
parts, lube & adjust the truss rod and
other mechanical parts, carve a vintage
bone nut, order and install a new,
adjustable bridge, clean, oil, and polish
the guitar and test it with new strings.


Phase II included removing the extra tuning
machines, filling the holes, sanding flush, then
repainting the headstock a custom color to blend
with the original color,  After bringing the headstock,
neck and the rest of the guitar to a high sheen, a
Kent Armstrong jazz pickup was mounted on the
neck and wired to a hidden volume pot which was
mounted under the original Kay pickguard which
was reintroduced to the guitar.  In the process of
wiring, an internal
pickup was discovered, so the original jack was
replaced with a stereo jack to allow for either or
both pickups to be used.  Felt bushings were
installed to save the finish in critical places.  Finally
the restored Kay archtop was strung, tuned, set up
and tested.